YOUR MATERIAL. YOUR NEXT BREAKTHROUGH.Explore free feasibility testing →

PILOT & SCALE-UP / POWDER BLENDING

The next batch.
The next possibility.

Connect laboratory development to pilot and small-production blending. Compare Alphie 20, 35 and 50 models, with 20–50 L nominal capacity and programmable 3D inversion mixing.

Alphie 35 pilot powder blender with removable container and overhead lifting frame

THREE MODELS. ONE MIXING PRINCIPLE.

Find your pilot-scale blender.

Choose by usable volume, material mass, container fit and the configuration your process needs.

Alphie 20 Powder Blender

PILOT & SMALL PRODUCTION · 20 L

Alphie 20

Pilot trials and medium-batch development with a 16 L effective capacity.

Capacity
20 L
Max. mixing mass
30 kg
Motion
10–50 rpm
Explore Alphie 20
Alphie 35 Liter Powder Blender

PILOT & SMALL PRODUCTION · 35 L

Alphie 35

Larger pilot batches with 28 L effective capacity and configuration-dependent loading.

Capacity
35 L
Max. mixing mass
40 / 60 kg
Motion
10–40 rpm
Explore Alphie 35
Alphie 50 Powder Blender

PILOT & SMALL PRODUCTION · 50 L

Alphie 50

The largest pilot model in this range, with 40 L effective capacity.

Capacity
50 L
Max. mixing mass
60 / 90 kg
Motion
10–40 rpm
Explore Alphie 50

Alphie 35 and 50 load ratings vary by configuration. Confirm the quoted motor, load and electrical combination with Glen Mills.

AT A GLANCE

Compare the next scale.

Container volume and mass limits both matter. Use the effective fill and your material’s bulk density to guide the discussion.

SpecificationAlphie 20 ↗Alphie 35 ↗Alphie 50 ↗
Nominal capacity20 L35 L50 L
Effective capacity16 L at 80% fill28 L at 80% fill40 L at 80% fill
Maximum mixing mass*30 kg40 / 60 kg60 / 90 kg
Container revolution10–50 rpm10–40 rpm10–40 rpm
Motor power*1.0 hp1.0 / 1.5 hp3.0 / 5.0 hp
Electrical supply*110 VSingle-phase 110 V or three-phase 220 VThree-phase 220 V
Process controlProgrammable speed, time & directionProgrammable speed, time & directionProgrammable speed, time & direction

*Published alternatives depend on the selected configuration. Confirm vessel compatibility, working fill, electrical requirements and suitability for your material.

Alphie nested mixing containers and interchangeable adapter inserts

ONE MIXER. DIFFERENT BATCHES.

Build flexibility
into the container.

Interchangeable holders and adapter inserts support compatible vessel sizes within the main cradle. Match the removable container to the batch, product-contact requirements and cleaning process.

  • Discuss plastic, glass and stainless steel vessels
  • Specify polished or electropolished product-contact finishes
  • Plan loading, unloading, clearance and vessel handling
  • Explore optional staged liquid dosing during mixing
Discuss your configuration

DEVELOP THE PROCESS, TOO

More material.
The same attention to detail.

Use pilot trials to understand the operating conditions, blend quality and handling before choosing the next configuration.

Define the batch.

Bring bulk density, component ratios, particle sizes and the required working volume. Account for both vessel fill and the model’s mixing-mass limit.

Validate the blend.

Evaluate mixing time, speed, direction and sampling against your target result. Discuss feasibility tests or a rental trial using your own analytical methods.

Specify the environment.

Review sanitary construction, guards, containment, controlled-atmosphere options and documentation needs alongside loading and unloading.

STARTING WITH A SMALLER BATCH?

Explore the laboratory range.

Compare the manual 2 L, Alphie 3 and Alphie 10 laboratory models.

Explore lab blenders

MATERIALS & APPLICATIONS

Scale around your material.

Powders, liquids and suspensions require an application-specific review of the blend and operating conditions.

Pharmaceuticals powder development

Pharmaceuticals

Formulations, excipients and low-concentration ingredients.

Metal powders powder development

Metal powders

Development blends with varying particle sizes and densities.

Ceramics powder development

Ceramics

Ceramic powder formulations and development batches.

Battery materials powder development

Battery materials

Sensitive materials and controlled-atmosphere requirements.

Food & nutrition powder development

Food & nutrition

Spices, nutritional powders, flavors and concentrates.

PROVE THE PROCESS

Your powder.
Your next decision.

Evaluate the blend, container and operating conditions before selecting a configuration. Discuss feasibility testing, representative samples or a rental for trials in your own facility.